KLT VDA Automotive Containers

Plastor proudly supplies the essential backbone of modern automotive logistics: the KLT box range. Developed and standardised under VDA 4500 guidelines, these robust, reusable containers are mandatory for the efficient, automated flow of components throughout the automotive supply chain, both in the UK and globally.

Our KLT range provides effortless integration into automated handling systems, delivering the consistency and security required for Just-in-Time (JIT) and Just-in-Sequence (JIS) delivery methods. When you need dependable, long-life automotive storage containers that meet industry standards, look no further than our KLT selection.

Why Choose KLT VDA Automotive Containers?

Our VDA automotive bins are specifically engineered to meet the extremely high demands of the automotive sector, from Tier 1 suppliers to final assembly plants.

VDA 4500 Compliance

Every KLT box meets the stringent VDA 4500 standards set by the German Association of the Automotive Industry (VDA). This ensures universal compatibility with existing automotive boxes and automated systems across Europe, guaranteeing reliable, hassle-free integration into your logistics process.

Robust Structure

Manufactured from high-strength plastic (usually Polypropylene), these containers feature reinforced rims and corners, making them exceptionally stable and durable for stacking, palletisation, and handling by robots and conveyor belts.

Euro Standard Footprint

All KLT containers adhere to the standardised Euro dimension system (e.g., 600mm x 400mm, 400mm x 300mm). This ensures they fit perfectly on Euro pallets, in standard racking, and within all common transportation units, maximising space efficiency.

Drainage and Cleaning

KLT boxes feature drainage holes in the base (or a ribbed base in the case of RL-KLT) that allow for component washing and quick drainage of residual liquids, ensuring cleanliness and suitability for automated industrial washing systems.

Range Variations: R-KLT and RL-KLT

The KLT range is divided into two primary types, differentiated by their base and wall design.

• R-KLT Containers: Featuring a rigid base and smooth, flat side walls. These are ideal for use with fully automated systems where a perfectly flat, solid side for gripping is necessary.
• RL-KLT Containers: Featuring a ribbed base and side walls (hence the 'RL' for ribbed light). These KLT plastic box containers offer slightly lower weight, enhanced drainage, and are typically used where manual handling or less intensive automation is involved.

Various drop-on and hinged lids are also available to securely protect sensitive automotive components from dust and damage during storage and transport.

Use Cases and Benefits

KLT automotive boxes are essential for maintaining the integrity and precision of the automotive supply chain.

Key Benefits:

• Error Reduction: Standardised design eliminates compatibility issues.
• Process Speed: Designed for seamless transfer onto conveyor belts and automated guided vehicles (AGVs).
• Long-Term Savings: Highly durable and reusable, drastically reducing packaging waste and cost.

Common Use Cases:

• Manufacturing and Assembly: Organising and presenting small, critical parts (fasteners, sensors, small castings) directly at the production line.
• Inter-Plant Transport: Safe and standardised movement of high-value components between production facilities.
• Component Protection: Secure stacking and robust construction ensure parts are protected from impact and contamination.

Rely on Plastor's Quality and Expertise

As a leading UK supplier of industrial storage, Plastor ensures that every KLT box we supply is manufactured to the highest standards, guaranteeing full VDA 4500 compliance and a long working life. We understand the precision demanded by the automotive sector and offer expert advice to integrate these containers into your specific JIT/JIS processes.

Browse our full range and order your KLT VDA Automotive Containers today or contact our specialist team for tailored guidance and volume pricing.

KLT VDA Automotive Containers: FAQs

What does VDA 4500 mean? 

It is a standard set by the German Association of the Automotive Industry that specifies the mandatory dimensions, design, and material requirements for reusable plastic containers used in the automotive supply chain.

Are they compatible with other Euro containers? 

Yes, because KLT boxes adhere to Euro-standard dimensions, they are compatible with other standardised Euro stacking containers, pallets, and dollies.

Can they be used with robotic systems? 

Absolutely. The design of the R-KLT in particular is optimised for mechanical handling by grippers and automated systems.